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There is a controlled mechanical system for opening the gate
of Intake Hopper to Ist Elevator. Ist single Bucket Elevator
lifts the material vertically
and feeds
it in Drum Sieve machine. It is a rotary drum type sieving
machine which can separate out the fine dust by aspiration
system developed by -ve pressure and thrash, jute sutli, lumps
etc. will be separated out by sieving.
After
sieving through the Drum Sieve, the material will feed in
vibro type Seed Cleaner by gravity. The impurities which are
bigger or smaller than the size of seed, will be separated
out by sieving with the help of different size sieves and
the light impurities will be separated out by Aspiration System.
These light impurities will be collected in the Dust Cyclone.
After sieving the material from Seed Cleaner, the material
will go into the 2nd single Bucket Elevator by gravity. This
Elevator will lift the material vertically and feed it in
the Worm Conveyor which is fitted on the top of Ist & 2nd
Concrete Bins. The cleaned material will go into Ist & 2nd
Bins. These bins are designed for multiple hopper from the
bottom side. The output flow of the material can be controlled
with variable pocket feeder and the material can be put in
the Worm Conveyor. The Worm Conveyor takes the material from
Ist & 2nd Bins to feed it to Elevator No. 3 by gravity.
Elevator
No. 3 lifts the material vertically and feeds it to the Gravity
Separator Cum De-stoning machine. In this machine we can separate
out heavy metals, stones, glass pieces and also the light
impurities from the seed. Thereafter, the wheat will go to
scouring machine by gravity. In the scouring machine dust
is removed from the upper layer of wheat by friction. Dust
and some part of bran is separated out from the wheat by sieving.
Aspiration channel is also provided with Scouring machine
for further cleaning of the wheat by -ve pressure of air stream.
From the Scourer Aspiration channel the wheat goes to Intensive
Dampner through Bucket Dampner by gravity system with the
help of Bucket Dampner where measured quantity of water will
be added in the wheat. Water will be mixed immediately with
the help of Intensive Dampner. From Intensive Dampner wheat
will go to single Bucket Elevator No. E1-4 by gravity.
Elevator No. 4 lifts the material vertically and feeds it
into Worm conveyor No. W3 and feeds the wheat in Bin No. III,
IV, V & VI for conditioning. The wheat is kept in the conditioning
for 16-24 hours depending upon the variety of wheat and atmospheric
temperature.
After conditioning, the wheat is taken out from the multiple
hopper. This wheat is feeded in the Elevator No. E1-5 through
Worm Conveyor W4.
Elevator
E1-5 lifts the material vertically and puts it in the second
Intensive Dampner through Bucket Dampner. Desired moisture
is added here and the material is put in Bin No. VII & VIII
for about 4 to 6 hours.
Material
is taken out from the Bin No. VII & VIII through the conveyor
and is feeded into the Elevator E1-6 by gravity.
Elevator
E1-6 lifts the material vertically and feeds it into the Scouring/Brush
Machine, so that the bran could be removed from the upper
layer of wheat. This bran is separated by sieving and aspiration
channel. Then this material goes to final Seed cleaner by
gravity. The Seed Cleaner finally performs the cleaning of
the seed and keeps the material in Worm conveyor and then
it goes to Elevator E1-7.
Bucket
Elevator E1-7 lifts the material vertically and feeds it into
Milling Bin. From Milling Bin it goes to Ist break of Roller
Mill. In Roller Mill material is grinded with the help of
Chilled Cast Iron Rolls. After grinding, the material is lifted
vertically by pneumatic conveying system and feeded into the
Plan Sifter through Pneumatic cyclone and air Lock.
In the Plan Sifter we can sieve the material into many segments.
The final product goes to Worm conveyor and then packing.
Intermediate product goes to Purifier machine for further
purification. Desired quantity of Sujji is taken out for packing
and the remaining material goes to Roller Mill for further
grinding and sieving. Coares material is also goes to further
grinding and sieving. This process is continued in sequence
upto desired product.
In the whole process we grind the wheat in grooved rolls softly,
so that purest form of Bran can be obtained. In this process
by separating the bran we can get Samolina, Sujji in the purest
form. In the intermediate product where we can not separate
out the bran from Semoline, the Semoline obtained at this
stage is called Atta.
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